There’s no denying that welding is an essential part of the manufacturing industry.

That’s because metal structures have to feature components with strong joints to ensure that they can last for many years. But connecting one piece of metal to another is a complicated process that requires precision and experience.

Here we take a look at exactly what’s involved in the welding process so that you can have a greater appreciation for master welders who work hard to build the products you use every single day.

Keep reading to learn about the different types of welding and to understand why you should never take welders for granted.

Understanding the Basics

First of all, it’s important to point out that welding is very different from soldering. Soldering involves using a filler material to connect 2 components held closely together. Welding, on the other hand, joins the 2 components together so that the bond is far more secure and sturdy.

Understanding the Different Types of Welding

It’s also important to understand that welding is more than one thing. There are actually more than a dozen types of processes used to weld materials together.

The 2 basic categories of welding are pressure-based welding and heating-based processes. And then these 2 broad categories can be broken down into many subcategories.

For example, heating-based processes include welding techniques such as oxy-fuel welding and laser beam welding.

The most practical and commercial applications in MIG, TIG, Stick, and flux-cored arc welding. Each offers specific advantages and disadvantages, and the welder needs proper training to perform each of these types of welding properly.

Understanding the Materials

A variety of materials are used for welding. The most common types of materials include a parent material, which includes multiple metal parts being joined during the welding process, and filler or consumables, which are materials that are heated up to help create a stronger bond. 

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How the Process Works

To explain the welding process, let’s focus on TIG welding. After all, this is the most common arc-based technique used by a master welder.

The process involves an electrode that joins 2 metals together. A core wire creates a high-temperature arc at the end of the electrode, and as the arc heats up the workpiece, the parent metal begins to melt to close the joint area. 

A Newbie’s Guide to the Welding Process

It should come as no surprise to learn that welding is a vital part of modern life. In fact, every home and business in the world contains many different welded items. That’s why it’s so important to be as familiar as possible with the welding process. 

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By Manali